US company gets $120 million boost to make ‘green steel’

Jan 26, 2023, 9:45 PM | Updated: 9:55 pm
Research and development engineer Ravneet Kailey performs an experiment to produce steel without us...

Research and development engineer Ravneet Kailey performs an experiment to produce steel without using carbon in a glowing lab cell, left, Wednesday, Jan. 25, 2023, at Boston Metal, in Woburn, Mass. The manufacture of ‘green steel’ moved one step closer to reality Friday, Jan. 27, as Boston Metal announced a $120 million investment from the world's second-largest steelmaker, ArcelorMittal. (AP Photo/Steven Senne)

(AP Photo/Steven Senne)

The manufacture of “green steel” moved one step closer to reality Friday as Massachusetts-based Boston Metal announced a $120 million investment from the world’s second-largest steelmaker, ArcelorMittal.

Boston Metal will use the injection of funds to expand production at a pilot plant in Woburn, near Boston, and help launch commercial production in Brazil. The company uses renewable electricity to convert iron ore into steel.

Steel is one of the world’s dirtiest heavy industries. Three-quarters of world production uses a traditional method that burns through train loads of coal to heat the furnaces and drive the reaction that releases pure iron from ore.

Making steel releases more climate-warming carbon dioxide than any other industry, according to the International Energy Agency — about 8% of worldwide emissions. Many companies are working on alternatives.

The financial package by global steel giant ArcelorMittal is the biggest single investment made to date by the firm’s carbon innovation fund. Microsoft is another investor.

Tadeu Carneiro, CEO of Boston Metal, said its technology is “designed to decarbonize steel production at scale” and would “disrupt the industry.”

The company’s technology was developed at the Massachusetts Institute of Technology. Professors Donald Sadoway and Antoine Allanore, experts in energy storage and metallurgy respectively, are the founders.

Instead of burning coal, their process runs electricity through iron ore in a metal box or “cell” the size of a school bus to separate the iron from the oxide. Operators then collect the liquid iron from the bottom, Carneiro said. Boston Metal said it can eliminate all carbon dioxide from its steel production and hopes to ramp up production to millions of tons by 2026. As a bonus, it said, it is able to extract metals from slag normally considered waste.

Steel is in the early stages of a transition to cleaner processes that have less impact on the climate. Many major European steelmakers have announced alternatives to traditional coal-fired steelmaking and some automakers are buying the cleaner steel to fulfill promises to shareholders and customers.

By far the most steel is made in Asia. Both China and Japan have made moves in the direction of cleaner steel.

In the United States, most steel is already cleaner, because it is made by melting down old steel, for example junked cars. That can be done in electric kilns and emits a fraction of the climate-changing gases as virgin steel production.

It will be years before steel is cleaned up on a mass scale, Carneiro said. “It takes time to develop and scale up and get traditional and conservative industries to change things.”

Several industry alliances are working to speed things up. A non-profit called ResponsibleSteel, for example, brings together stakeholders from up and down the supply chain — mining to finished steel products — to cooperate on cleaning up steel.

In related news, on Thursday, U.S. steelmaker Nucor announced it will start making heavy grade steel at a new $1.7 billion mill in Brandenburg, Kentucky, using electric furnaces to make new steel from scrap. The company says the product is intended for the offshore wind industry.

Offshore wind is key to many plans to address climate change, because it partially replaces fossil fuel-burning electricity. It will require massive amounts of steel as turbines are built miles offshore from U.S. coastlines. Nearly 90% of an offshore turbine’s weight is steel, and each one, including the foundation, requires roughly 180 tons of steel per megawatt, according to the industry group American Clean Power.

——–

Associated Press writer Jennifer McDermott in Providence, R.I. contributed.

——

Associated Press climate and environmental coverage receives support from several private foundations. See more about AP’s climate initiative here. The AP is solely responsible for all content.

Copyright © The Associated Press. All rights reserved. This material may not be published, broadcast, rewritten or redistributed.


              Research and development engineer Ravneet Kailey performs an experiment to produce iron without using carbon in a glowing lab cell, left, Wednesday, Jan. 25, 2023, at Boston Metal, in Woburn, Mass. The manufacture of ‘green steel’ moved one step closer to reality Friday, Jan. 27, as Boston Metal announced a $120 million investment from the world's second-largest steelmaker, ArcelorMittal. (AP Photo/Steven Senne)
            
              A Boston Metal sign is attached to a building at the company, Wednesday, Jan. 25, 2023, in Woburn, Mass. The manufacture of ‘green steel’ moved one step closer to reality Friday, Jan. 27, as Boston Metal announced a $120 million investment from the world's second-largest steelmaker, ArcelorMittal.  (AP Photo/Steven Senne)
            
              A worker makes an adjustment to a semi-industrial electrolytic cell that uses electric current to produce liquid iron, at Boston Metal, Wednesday, Jan. 25, 2023, in Woburn, Mass. The manufacture of ‘green steel’ moved one step closer to reality Friday, Jan. 27, as Boston Metal announced a $120 million investment from the world's second-largest steelmaker, ArcelorMittal. (AP Photo/Steven Senne)
            
              Workers transport equipment past a semi-industrial electrolytic cell, behind, a device that uses electric current to produce liquid iron, at Boston Metal, Wednesday, Jan. 25, 2023, in Woburn, Mass. The manufacture of ‘green steel’ moved one step closer to reality Friday, Jan. 27, as Boston Metal announced a $120 million investment from the world's second-largest steelmaker, ArcelorMittal. (AP Photo/Steven Senne)
            
              A worker, below right, walks past a machine known as an electrolytic cell, center, that uses electric current to produce liquid iron, at Boston Metal, Wednesday, Jan. 25, 2023, in Woburn, Mass. The manufacture of ‘green steel’ moved one step closer to reality Friday, Jan. 27, as Boston Metal announced a $120 million investment from the world's second-largest steelmaker, ArcelorMittal. (AP Photo/Steven Senne)
            
              Research and development engineer Ravneet Kailey performs an experiment to produce steel without using carbon in a glowing lab cell, left, Wednesday, Jan. 25, 2023, at Boston Metal, in Woburn, Mass. The manufacture of ‘green steel’ moved one step closer to reality Friday, Jan. 27, as Boston Metal announced a $120 million investment from the world's second-largest steelmaker, ArcelorMittal. (AP Photo/Steven Senne)

AP

Haitian migrant Gerson Solay, 28, carries his daughter, Bianca, as he and his family cross into Can...
Associated Press

US, Canada to end loophole that allows asylum-seekers to move between countries

President Joe Biden and Canadian Prime Minister Justin Trudeau on Friday announced a plan to close a loophole to an immigration agreement.
1 day ago
Expert skateboarder Di'Orr Greenwood, an artist born and raised in the Navajo Nation in Arizona and...
Associated Press

Indigenous skateboard art featured on new stamps unveiled at Phoenix skate park

The Postal Service unveiled the “Art of the Skateboard" stamps at a Phoenix skate park, featuring designs from Indigenous artists.
1 day ago
(Facebook Photo/City of San Luis, Arizona)...
Associated Press

San Luis authorities receive complaints about 911 calls going across border

Authorities in San Luis say they are receiving more complaints about 911 calls mistakenly going across the border.
7 days ago
(Pexels Photo)...
Associated Press

Daylight saving time begins in most of US this weekend

No time change is observed in Hawaii, most of Arizona, Puerto Rico, the U.S. Virgin Islands, American Samoa, Guam and the Northern Marianas.
15 days ago
Mexican army soldiers prepare a search mission for four U.S. citizens kidnapped by gunmen in Matamo...
Associated Press

How the 4 abducted Americans in Mexico were located

The anonymous tip that led Mexican authorities to a remote shack where four abducted Americans were held described armed men and blindfolds.
15 days ago
Tom Brundy points to a newly built irrigation canal on one of the fields at his farm Tuesday, Feb. ...
Associated Press

Southwest farmers reluctant to idle farmland to save water

There is a growing sense that fallowing will have to be part of the solution to the increasingly desperate drought in the West.
22 days ago

Sponsored Articles

...
Quantum Fiber

How high-speed fiber internet edges out cable for everyday use

In a world where technology drives so much of our daily lives, a lack of high-speed internet can be a major issue.
...
Day & Night Air Conditioning, Heating and Plumbing

Prep the plumbing in your home just in time for the holidays

With the holidays approaching, it's important to know when your home is in need of heating and plumbing updates before more guests start to come around.
(Photo via MLB's Arizona Fall League / Twitter)...
Arizona Fall League

Top prospects to watch at this year’s Arizona Fall League

One of the most exciting elements of the MLB offseason is the Arizona Fall League, which began its 30th season Monday.
US company gets $120 million boost to make ‘green steel’